Automatic Dough Sheeting Machine Application in Bakery Production
Case Details
Background
A medium - sized bakery was facing challenges in its dough processing stage. The traditional manual dough sheeting method was time - consuming, and the thickness of the dough sheets was uneven, which affected the quality of the final baked products. Moreover, with the increasing demand for production, the original production mode could not meet the market demand, and the labor cost was also rising.
Introduction of the Equipment
The bakery introduced an automatic dough sheeting machine (the type shown in the picture). This machine is made of stainless steel, which is easy to clean and meets the food hygiene standards. It has an automatic feeding device, and the dough can be evenly fed into the sheeting system. The sheeting roller can adjust the thickness of the dough sheet accurately, and the conveyor belt can transport the dough sheet stably to the next production process.
Application Effect
- Production Efficiency: Before the introduction of the machine, it took 2 hours for 2 workers to complete the dough sheeting work for a batch of bread production. After using the automatic dough sheeting machine, the same amount of dough sheeting work can be completed in 40 minutes, and only 1 worker is needed to operate the machine, which greatly improves the production efficiency.
- Product Quality: The thickness of the dough sheets processed by the machine is very uniform, with an error of less than 0.5mm. The uniform dough sheet thickness makes the baking time of the bread more consistent, and the appearance and taste of the bread are significantly improved. Customer complaints about the uneven quality of bread have decreased by 60%.
- Labor Cost: Because the number of workers required for dough sheeting is reduced, the monthly labor cost of the bakery is reduced by about 2000 yuan. And workers can be transferred to other more technical work links, such as product decoration and quality inspection, to optimize the labor allocation of the whole production line.
Conclusion
The application of the automatic dough sheeting machine in this bakery has achieved remarkable results. It not only improves the production efficiency and product quality, but also reduces the labor cost, which provides a strong guarantee for the bakery to expand production scale and improve market competitiveness in the future.